DOUBLE CONE BLENDER

SEW double cone blender has been design with the three main blending variables:

 

A          Bowl geometry

B          Equipment ?lling or loading level

C          Blending speed

 

Powders with “Free ?ow” features can be blended for a certain number of revolutions (time, RPM) regardless of the chosen speed while the blending of the “Cohesive” type must be blended at high speeds in order to improve the shear cut and blend of the components

 

Double Cone Blender forHomogenous Mixing

 

A Double Cone Blender provides gentle, low energy tumbling action making it ideal for blending delicate and fragile products, as well as for mixing very heavy and abrasive products. This type of blender is used to produce a homogeneous mixture and is a better alternative for materials that need to be carefully tumbled, rather than stirred.

 

Blending Through Unique Design

 

The mixing action of this SEW Blender is enhanced by its unique Multishear Defector / Disperser Plates, which are positioned along the axis of rotation, within the blending chamber. They deflect blended contents, resulting in a homogeneous blend, regardless of the particle size distribution, shape or density.

 

The design of the Multishear Defector / Disperser Plates also significantly reduce blending time and ensures there are no dead-pockets of unmixed product; thereby improving efficiency and minimising energy consumption.

 

For successful blending, the material should be free-flowing and discharged readily from the upright static blending chamber.

 

 

 

 

 

 

 

 

SEW Features of RCVD

 

While Mixers have a moving stirrer or agitator, with a static mixing chamber, blenders are vessels which rotate or tumble in a manner that thoroughly mixes the ingredients inside. This is what makes them the perfect solution for fragile material

 

Hygiene

 

Our SEW Blender has been designed for hygienic processing and ease of cleaning, along with improved blending efficiency of free-flowing powders and granules

INDUSTRY

 

Unique double coneblender can be configured to suit applications in the chemical, mineral, metal, food, pharmaceutical and nuclear industries. It can be designed to provide effective heating, cooling, drying, mixing and moistening in one complete process and can be adapted for use in hazardous areas

 

APPLICATION

 

SEW Double cone blenders are best utilized where the benefits of its gentle tumble blending action can be realised. Which includesTea Blending, Coffee Bean Blending, Pharma Powders, and Homogeneous small batch, Metal Powder, Glass or Ceramics

Gentle tumbling, for free-flowing powders & granules, in addition to delicate products, or to mix heavy abrasives

 

Materials

 

Examples of materials mixed in this way include semolina flour, seeds, starch, coffee beans and ground coffee, cocoa, chocolate flakes or powder, powdered milk, baby food, preparations to make dehydrated soups and creams, pharmaceutical granules, detergent granules, soap flakes, artificial fertilizers, plastic in powder ground or pellet form.

 

STANDARD

 

SEWConicalBlenders are available from in various sizes from 1000 to 5000 Litres of capacity, order to design

 

MATERIAL OF CONSTRUCTION

 

SEW conical Mixers are offered in MILD STEEL, SS 304 & SS 316 MOC

 

OPERATING TEMPRATURE

 

Standard Operating Temperature up to 50°C

 

MOUNTING

 

Standard Design Mountings with Structural Pads

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ADVANTAGE

 

Achieves a homogeneous blend

Uses less energy than agitator mixers

Hygienic design through smooth interior and access panel

Fast cycle times

Rapid and TOTAL discharge

Prevents damage to sensitive product

Resistance to wear options, for abrasive product

Tailored controls

Customised options

Reduces drying time.

Total contained process, dust control.

Efficient Charging and Discharge.

Choppers (Lump Breaker) give lump free product.

Easy Open-able charging port.

Eliminates need for re-drying of lumps.

Handling and exposure of final product is avoided.

Gives uniformity size dry product.

System can process crystalline or amorphous powders which are prone for lumps

Easy to clean internal surface, thus ensuring purity of product.

Optimum and Continuous vacuum maintenance during process.

Uniform material shuffling over the heated contact surface of the cone

Low temperature drying under vacuum

Higher Thermal Efficiency

Specially designed micro air-filter can be provided on receiver while breaking vacuum for safety operation

Nitrogen purging system is available optionally for mechanical seal as well as for cleaning filter

Specially designed S.S. Rotary union is provided for hot water or steam at inlet & outlet

Direct drive with hollow shaft gear to suit cGMP operation & to avoid greasing of the gear.

The gear box with only one time of oil fill for lifetime

Lowest energy consumption compared to any other batch type dryer due to higher differential temperatures

Available in STD/GMP/cGMP/ Lab Models and kilo lab models

 

Heating/cooling

 

A jacketed vessel can be supplied to heat or cool the product.

Dependant on temperature, pressure and medium,

One or several jacket segments are welded to the

Vessel wall fully in compliance with the requirements

Of coding authorities. The jacket is designed to

Force the medium around the vessel achieving maximum

Temperature transfer effect

 

Cleanability

 

When it comes to cleaning mixing equipment, we ask ourselves what the best way is of combining our smart designs with your quality manufacturing processes. Minimising downtime is the ultimate goal, but it would be naïve to think we could avoid time-consuming cleaning processes for mixing operations all together.

 

The determining factor when choosing a particular type of cleaning is your application. There are many aspects to consider, and plenty of philosophies about cleaning, but one of the most difficult questions to answer is when something is truly clean, and how to control the results.

 

To this end, we offer three categories of cleaning: • Wet cleaning • Dry cleaning • Sterilisation

We offer a range of fixed or removable cleaning systems for automatic (wet) cleaning using gas and liquid cleaners. These include customised CIP and drying skids. We also have large access doors, platforms and manual spray lances for (wet) cleaning your systems manually, ensuring good and safe accessibility to the areas that need to be cleaned.

 

This is an integral part of the design phase and our specialists are here to help you incorporate this into your mixer design right from the start. Our expert advice on Cleanability in combination with sustainability will help you save costs, protect the environment and achieve the best possible results.

 

Size / Dimension Available